Rolling is defined as a forming-technology for "endless" materials using rotating
cylindric tools called rolls. The energy required for the forming process can either be
provided by pulling the material through the rolling machine or by motorizing the
rolls. Therefore the machines are devided into two groups: driven and undriven
rolling machines.
The simplest kind of using the rolling-technology is to use two rolls with parallel
axis. Machines working according to this principle are called two-high rolling machines. Feed stock can be round or preshaped wire. In most cases the rolls have a
plain surface to produce flat wire. If shaped wires are requested, profiled rolls are
used.
In many cases multiple two-high rolling machines are assembled to wire flattening
mills. By using at least two machines with horizontal roll axis and one with vertical
roll axis, flat wires with tight toleranced width and thickness can be rolled.
If more sophisticated shapes are required, Fuhr profile rolling machines with four
rolls in a plane are used. The rolls are radially adjustable. This type of machine is
also called a turks head. The profiled rolls enclose the section all over and form the
incoming round or preshaped wire to precise shapes. By using this type of machine
almost every shape can be rolled.
A special type of rolling machine is the so-called universal type turks head. All
rolls are radially and axially adjustable. For this reason rectangular and square
shapes can be rolled without changing the rolls. The dimensions are reached only by
roll adjustment, resulting in low tool costs and high productivity.
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